Manufacturingprocess.
From raw material to final dispatch, every stage is controlled for precision, consistency and quality.
Ten stages.
One quality standard.
Every forging that leaves Vedant Techno Forge passes through a fully in-house manufacturing process, from raw material inspection through forging, heat treatment, machining and final dispatch.
Each stage is documented, inspected and traceable, ensuring the same quality standard across every batch and every component.
Fourteen stages,
from inquiry to support.
Every component follows the same controlled path, from PPAP and raw material approval all the way through dispatch and after-sales support.
Production Part Approval Process (PPAP)
Customer drawing review, feasibility, process planning & sample approval.
Raw Material Receiving
Raw material received as per specification and purchase order.
Raw Material Inspection
Chemical & physical inspection to ensure material quality.
Cutting
Material cut to required length as per forging requirement.
Heating
Precision heating in controlled furnaces to forging temperature.
Forging
Metal formed into shape using high-pressure forging.
Trimming
Excess flash removed to achieve required shape & dimensions.
Heat Treatment
Hardening, tempering or normalizing as per material & customer requirements.
Shot Blasting
Surface cleaning to remove scale and improve surface finish.
Machining
Precision machining for critical dimensions & tolerances.
Final Inspection
Dimensional inspection & quality check as per specification.
Pre-Dispatch Inspection
100% visual & dimensional inspection before dispatch.
Packaging & Dispatch
Secure packaging as per requirement and on-time dispatch.
After-Sales Support
Technical support & continuous support for customer satisfaction.
Every stage,
engineered in-house.
Raw Material Inspection
Every batch begins with verified raw steel billets, with composition, hardness and origin documented before it crosses our gate.
- →Mill test certificates verified
- →Composition & hardness checked
- →Full batch traceability
Cutting
Billets are precision-cut to length, sized for the target component geometry and ready for the forge.
- →Length tolerance ±0.5 mm
- →Weight verified per billet
- →Optimised material yield
Heating
Induction-heated to forging temperature under controlled atmosphere, where the steel becomes alive and ready to be shaped.
- →Induction heating
- →Controlled atmosphere
- →Uniform billet temperature
Forging
Struck under press and hammer with purpose-built dies. Grain flow is engineered directly into the part.
- →High-tonnage forging capacity
- →Closed-die forging
- →Engineered grain flow
Trimming
Excess flash is removed in a single controlled stroke, leaving a clean forging ready for heat treatment.
- →Single-stroke trim
- →Clean forging profile
- →Ready for heat treatment
Heat Treatment
Normalising, annealing or quench-and-temper to specified mechanical properties, with strength, ductility and fatigue life dialled in.
- →Controlled-atmosphere furnaces
- →Hardness verified per batch
- →Full thermal records archived
Shot Blasting
Surface scale removed and a uniform finish prepared, so downstream machining starts clean and consistent.
- →Uniform surface finish
- →Scale-free for machining
- →Visual inspection ready
Machining
CNC turning, VMC milling and drilling to drawing tolerance. Forged geometry, finished to micron precision.
- →CNC turning, VMC & milling
- →Tolerances to ±0.02 mm
- →First-article inspection
Final Inspection
Dimensional, visual and metallurgical inspection. Every component checked against its specification.
- →Dimensional verification
- →Visual & NDT checks
- →Metallurgical sampling
Packaging & Dispatch
Preserved, labelled and packed, fully traceable from raw billet to the machine it will power.
- →Rust-preventive packaging
- →Export-grade pallets
- →Full documentation pack
A single standard,
every batch.
ISO 9001:2015
Quality management system certified to international standards and audited annually for continuous improvement.
End-to-End Manufacturing
Every stage from raw material to dispatch is executed within our own facility, with no outsourced critical operations.
In-house Quality Control
Dedicated QC laboratory with hardness, dimensional and metallurgical testing on every batch we produce.
Full Traceability
Material certificates, heat numbers, inspection reports, all archived and retrievable for every component we ship.
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